Smart Glass Cutting Assembly Line for Enhanced Cutting Precision

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

The intelligent glass cutting assembly line is a masterful combination of innovation and precision, composed of three major systems:the loading table, cutting table, and breaking table. Seamlessly orchestrating the glass cutting process,this automated marvel efficiently performs swift and precise picking, cutting, and air-floating table breaking. Elevate your operations with optional features like automatic labeling, Low-e film removal, and laser marking, making it ideal for straight and unconventional cutting of flat glass across diverse fields such as construction, decoration, home appliances, mirror splicing, and artisanal crafts.

The sophisticated workflow unfolds as follows: The loading machine employs dynamic mechanical flipping to gracefully extract glass raw sheets from the material rack with vacuum suction cups, gently placing them onto the loading platform. The glass then glides effortlessly to the cutting platform via the rollers on the loading platform, assisted by the conveyor belt on the glass cutting platform. The cutting machine's tool box, propelled by a high-speed servo motor, navigates the X and Y axes, while the Z-axis motor masterfully rotates to tailor the tool's tangent path. Simultaneously, analog signals finely adjust tool pressure and depth, orchestrating a harmonious four-axis cutting symphony. Once cutting is complete, the glass transitions to the air-floating breaking table, where it gracefully succumbs to the air floatation enabled by the conveyor belt on both the cutting and breaking tables.

Loading machine

This innovative loading machine specializes in automatic glass picking, deftly segregating glass raw sheets from the glass frame, transforming their orientation from vertical to horizontal, and channeling them seamlessly toward the cutting table.

The intricate workflow is as follows: position the glass precisely, issue a pick-up command, and behold as the upper arm ascends with the flipping mechanism, propelling the entire machine forward. Upon the lower arm's sensing device reaching the glass, the machine gracefully halts; the vacuum pump initiates suction with precision, the suction cup

arm elevates, the walking motor retracts, and the flipping arm gracefully descends to level the glass. The suction cup then delicately releases air, allowing the glass to rest on the conveyor wheel; Horizontal transmission positioning awaits the cutting machine's cue to proceed to the cutting table. This entire operation is seamlessly orchestrated via PLC control.

Equipment composition organization:

This avant-garde system is meticulously comprised of eight integral components: frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and electrical control system, all working in perfect harmony.

Functional description:
1.Alarm device: A vigilant vacuum detection system automatically alerts and displays anomalies,

ensuring immediate action during irregularities to maintain vacuum integrity and prevent glass damage during unexpected halts; safeguarding the glass in an emergency vacuum state.

2.Operation mode:The apparatus offers dual operational modes: automatic and manual, providing ease and intuition in operation; a truly user-friendly experience.

3.Operation interface: Featuring an LCD touch screen display interface, operation is rendered effortlessly swift and straightforward;
4.Flip angle: Elegantly adjustable from 95 to 98 degrees, accommodating various glass frame mounting angles.
5.Sensing device: Utilizes a sophisticated non-contact detection enhanced proximity switch to prevent wear on detection components and ensure enduring reliability.

Boasting an impressive longevity, this device operates with spark-free and noise-free contacts, significantly minimizing electromagnetic interference for stable performance. Its robust design offers exceptional waterproof, shockproof, and corrosion-resistant qualities, making it adaptable to challenging industrial environments. With its flexible installation and reliable performance, this advanced sensor is a cornerstone for precision detection.

6.Anti-strip Feature: A Innovative lifting device meticulously designed to prevent glass scratches and strip defects during lifting operations.
7.Parameter Overview Intuitive settings: Digitally configure the loading sequence and number of pieces per workstation, seamlessly integrating with the cutting machine for a truly automated experience. The equipment effortlessly maneuvers and collects pieces, ensuring uninterrupted, continuous loading operations, eliminating redundancy and enhancing both convenience and efficiency.

Key Equipment Parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting Machine Details

Comprehensive Equipment Introduction:
The cutting machine ingeniously transports glass from the conveyor belt to the worktable,utilizing a sophisticated photoelectric scanning system to precisely record glass positions. The cutting head, equipped with a diamond wheel, is expertly controlled by the program to traverse along the X and Y axes, seamlessly cutting the substrate. The machine's control employs a CNC motion controller, while the drive mechanism harnesses the power of advanced servo motors for optimal performance.
1. The fully automatic cutting machine utilizes an industry-leading servo direct drive system, paired with premium linear guide rails, ensuring stability, reliability, and extended service life.

2.The cutting beam is crafted from industrial aluminum integrated beams, extruded using a large extruder and subjected to an aging process for enhanced strength. Post-processing at a large gantry machining center significantly boosts the equipment's precision.

3.The cutting bridge features a dual drive system with impeccable diagonal accuracy, facilitating easy adjustments. Precision diagonals lay the groundwork for flawless edge grinding and processing in subsequent steps.

4.Superior cutting accuracy coupled with excellent edge breaking reduces grinding wheel consumption during the edge grinding process, thereby significantly lowering production costs.

5.Comprehensive alarm system features a self-diagnostic capability to monitor operational status and swiftly resolve issues.

6.Equipped with a one-click reset function, the device enables completion of all pre-startup preparations with a single touch on the touch screen, dramatically boosting work efficiency.
7.The cutting head is ingeniously equipped with a protective mechanism for the blade. Should the blade head fall outside the glass or into a gap, the program automatically halts, effectively preventing any potential damage to parts and glass.
8.Experience the unparalleled flexibility and efficiency of our state-of-the-art Smart Glass Cutting Assembly Line. With multiple cutting operations available, the system offers diverse modes tailored to your needs: seamlessly switch between assembly line cutting mode, precision-driven photoelectric positioning cutting mode, and straightforward direct cutting mode. These settings can be effortlessly customized via intuitively designed options. Throughout the process, operators can fluidly transition between automatic cutting mode and idle operation mode, ensuring optimal performance at all times.

Intricate Equipment Composition:

Our Fully Automatic Cutting Machine is an engineering marvel, meticulously crafted with a robust chassis mechanism, precision crossbeam mechanism, and an advanced worktable mechanism. It also includes a high-efficiency blade mechanism, a seamless conveying mechanism, a cutting-edge photoelectric scanning positioning mechanism, and a sophisticated electrical control system.

Detailed Standard Features:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

Comprehensive Equipment Parameters:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

Air Floating Breaking Table – A breakthrough in glass handling technology.

Introduction to Cutting-Edge Equipment:

Our innovative air floating breaking table revolutionizes the glass breaking process. Utilizing a breaking rod for assistance, or allowing for manual breaking, it is controlled effortlessly via a foot switch. This device promises ease of operation and maintenance-free functionality.

Technical Equipment Specifications:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

About Our Esteemed Company:

At Shandong Guanhui Hollow Glass Materials Co., Ltd, we are pioneers in the manufacture of precision glass machinery including cutting machines, edging machines, washing machines, coating machines, gluing machines, and more. Our diverse product line also features top-tier glass materials such as aluminum spacer bars, warm edge spacer bars, silicone sealant, and molecular sieves. Additionally, we specialize in spacer making machines, like Aluminium spacer making machines and PP warm edge spacer making machines.
With our own plant, cutting-edge equipment, a dedicated technical team, and a dynamic sales force, we stand as your ultimate quality supplier. Should our products pique your interest, do not hesitate to reach out to us.

A Showcase of Our Team's Excellence:

Frequently Asked Questions:
Q: Are you a manufacturer?
A: Absolutely! We take pride in having our own advanced plant, cutting-edge equipment, an expert technical team, and a proactive sales team.

Q: What guarantee do you offer?
A: 1. We provide a comprehensive one-year warranty, inclusive of all parts.
2. Access to a free machine installation video, with the option for paid installation services.
3. Benefit from an additional two-year supply of consumable parts.

Q: What is the delivery timeline?
A: Expect delivery within 30 working days post receipt of your deposit.

Q: What payment options are available?
A: We offer a variety of payment methods to suit your convenience, including L/C, T/T, D/P, and West-Union among others.