It is absolutely essential to thoroughly review this manual prior to utilizing the equipment. For any inquiries not addressed within, please do not hesitate to reach out for assistance, ensuring a seamless and informed experience.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) Insulating Glass Hot Press is an indispensable piece of equipment in the advanced processing of insulating glass, designed specifically for the precise hot pressing of glass after processing with composite rubber strips. It ensures quality and efficiency in insulating glass production.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
Our equipment's roller section features a state-of-the-art screw structure, enhancing the production yield of insulating glass. It incorporates high-quality rubber and steel pipes in its transmission section, promising exceptional performance, straightforward operation, and effortless maintenance.
4. Main Components
The machine is composed of several integral parts, including input, output, heating, roller pressing, transmission, and other essential components.
4.1 Input and Output
This critical segment ensures seamless connectivity and transition of glass between processes during the heating cycle, facilitating smooth and efficient operation.
4.2. Heating Part
Featuring a sophisticated design with a steel roller and upper and lower heating frames, this section heats the glass to approximately 55°C before transferring it for rolling pressure, ensuring precision and quality.
4.3 Roller Pressure Part
This segment is ingeniously crafted with a press roller, lead screw, and frame. It meticulously shapes the insulating glass post-entry, guaranteeing top-notch results.
4.4 Transfer Part
Our machine utilizes a robust chain drive system, powered by a reducer and adjustable via a frequency converter, significantly reducing overall energy consumption while promoting stability throughout the glass transmission process.
4.5 Electrical System: Equipped with a dedicated electric control cabinet, this machine prioritizes centralized control and safe operation, ensuring ease and security.
5. Working Environment
For optimal performance, position the insulating glass hot press on a dry, non-corrosive gas-free, hard cement indoor surface, maintaining an ambient temperature between 15ºC and 35ºC. Ensure a power supply of 380V, 50Hz and access to water.
6. Handling and Storage
To preserve the precision and operation of the insulating glass hot press, adhere to the following precautions during handling and storage:
6.1 Matters to Be Noted During Transportation:
6.1.1 Securely fasten the insulating glass hot press and its auxiliary components within the packaging to prevent any potential damage due to impact during transit.
6.1.2 Throughout storage and transportation, utilize lifting soft ropes in accordance with the lifting signs to avoid collisions, ensuring safety during road transportation.
6.2 Storage
6.2.1 To preserve the pristine condition and optimal functionality of the insulating glass hot press, it should be stored in a well-ventilated and dry warehouse. Under no circumstances should it be stored with corrosive substances. If outdoor storage is the only option, ensure to implement comprehensive rain and moisture-proof measures to safeguard the machine.
6.2.2 Sealing: It's crucial to ensure that the equipment remains rust-free for at least three months through meticulous packaging. Should the storage period exceed three months, it's imperative to reseal the equipment to maintain its integrity.
7. Installation and Commissioning
7.1 Installation
7.1.1 Unpacking: Once the container is unpacked, carefully relocate the insulating glass hot press along with its packaging base to a secure location. Utilize appropriate transport tools to safely position and level the insulating glass hot press.
7.1.2 Grounding
For utmost safety, ensure the hollow glass hot pressing machine is grounded using a yellow and green double-stranded soft copper insulator with a cross-sectional area of 2.5 square mm. The resistance between the machine body and the main ground point must be maintained at less than 0.1 ohms after grounding.
7.1.3 Connecting the Power Supply: The machine requires a power supply of 380V, 50Hz, utilizing a three-phase four-wire system for optimal operation.
7.2 Adjustment: Begin by connecting the equipment, then proceed to level the entire machine meticulously to ensure precision in operation.
8. Use and Operation
Prior to operation, conduct a thorough check to confirm the equipment is functioning normally. Before shutting down, let the machine run no-load for 2 minutes to observe its technical status, then safely power it off.
9. Maintenance and Maintenance
Regularly lubricate the drive shaft to ensure smooth operation and longevity of the equipment.
10. Common Faults and Troubleshooting Methods
To empower users with the capability to quickly identify and resolve common issues with the horizontal thermal sealing machine, a comprehensive analysis of typical faults and their causes is provided. Brief but effective troubleshooting methods are outlined in Table 1. In case of faults, a thorough investigation should be conducted, utilizing practical experience and the specific situation to accurately diagnose and address the issue.
Q: How long is the delivery time?
A: The delivery time is a swift 15 days, ensuring prompt availability.
Q: How wide is it?
A: The widths available are 1200mm, 1600mm, and 1800mm to suit diverse requirements.
Q: Is the operation complicated?
A: Operating this machine is as simple as pie, designed for ease and efficiency.
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