Delve into this meticulously crafted manual with utmost diligence before commencing any operations. Should you require further clarifications or answers to queries not covered within, do not hesitate to reach out to our friendly and knowledgeable support team.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential tool in the sophisticated realm of insulating glass deep processing, specifically optimized for the accurate hot pressing phase following the composite rubber strip phase.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section features a pioneering screw structure that significantly enhances the production efficiency of insulating glass. Constructed from premium rubber and durable steel, the transmission component ensures reliable performance with user-friendly operation and low-maintenance convenience.
4. Main components
The machine comprises several vital sections: input, output, heating, roller pressing, and transmission, each designed for optimal performance.
4.1 Input and Output
This section is dedicated to seamlessly transitioning glass between processes, ensuring smooth continuity during the hot pressing phase.
4.2. Heating part
Featuring steel rollers and heating frames, this component gently warms the glass to approximately 55°C, priming it for the roller pressure segment.
4.3 Roller pressure part
With expertly designed press rollers, lead screws, and frames, this section is dedicated to precisely shaping insulating glass, enhancing both form and function.
4.4 Transfer Part
The machine utilizes a chain drive mechanism powered by a reducer, with a frequency converter for output speed adjustments, optimizing energy consumption while ensuring smooth glass transmission.
4.5 Electrical system: Equipped with a specialized electric control cabinet, offering centralized control for safe and streamlined operations.
5. Working environment
For optimal performance, the insulating glass hot press requires a dry, gas-free indoor environment with a solid cement floor, kept at 15ºC to 35ºC, and a 380V, 50Hz power supply along with an accessible water source.
6. Handling and storage
To ensure the insulating glass hot press maintains its precision and efficacy, consider the following during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and accessories are firmly secured within the packaging to prevent damage from potential collisions.
6.1.2 Use soft lifting ropes in accordance with lifting markers during transport and storage, avoiding any collisions during road transit.
6.2 Storage
6.2.1 To guarantee the enduring performance and efficiency of your insulating glass hot press, it's imperative to store it in a well-aerated, dry warehouse. Under no circumstances should it be stored with corrosive substances, as this could result in irreparable damage. If outdoor storage cannot be avoided, stringent protective measures against rain and moisture must be implemented to safeguard the equipment.
6.2.2 Sealing: Proper sealing of the equipment is paramount to prevent rust due to inadequate packaging if stored for up to three months. Should the storage period extend beyond this, it is essential to reseal the equipment to preserve its optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, carefully transfer the insulating glass hot press and its base to a secure, stable spot. Employ appropriate transportation tools to move the hot press to its designated position and ensure it is leveled accurately for peak performance.
7.1.2 Grounding
For optimal safety, ensure the hollow glass hot pressing machine is properly grounded using a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Once grounded, the resistance between the machine body and the main ground point must be less than 0.1 ohms.
7.1.3 Connecting the Power Supply: The equipment requires a power supply of 380V, 50Hz in a three-phase four-wire system to operate at its best.
7.2 Adjustment: Begin by connecting all necessary components, then proceed to meticulously level the entire machine to ensure seamless operation.
8. Use and operation
Prior to commencing operations, conduct a thorough inspection of the equipment to verify it is functioning optimally. Before shutting down, allow the equipment to idle for 2 minutes to evaluate its technical condition, then proceed to safely deactivate the power and cease operations.
9. Maintenance and maintenance
Ensure smooth and efficient operation by regularly lubricating the drive shaft.
10. Common faults and troubleshooting methods
This section provides users with insights into potential faults of the horizontal thermal sealing machine, analyzing common issues and their causes, accompanied by concise solutions (refer to Table 1). In cases where issues aren't resolved by this guide, diagnose the problem accurately using specific circumstances and practical expertise, followed by comprehensive checks, analysis, and implementation of solutions.
Q: How long is the delivery time?
A: Our delivery time is a remarkably swift 15 days.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm, catering to your specific requirements.
Q: Is the operation complicated?
A: The operation is wonderfully straightforward and user-friendly.
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