We encourage you to thoroughly peruse this detailed manual before operating the equipment. Should you have any questions or seek further clarification beyond what this guide covers, please do not hesitate to contact us for personalized assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential asset in the elaborate field of insulating glass deep processing. Specially designed for the meticulous hot pressing of insulating glass following the composite rubber strip processing, it ensures unmatched precision and efficiency.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of the equipment features an advanced screw structure, greatly enhancing the production output of insulating glass. Constructed with premium rubber and durable steel pipe, the transmission section promises reliable performance, user-friendly operation, and straightforward maintenance.
4. Main components
This sophisticated machine comprises vital components such as input, output, heating, roller pressing, transmission mechanisms, and more, all engineered for seamless integration.
4.1 Input and Output
This critical segment seamlessly integrates glass from one processing stage to the next, ensuring a smooth transition throughout the hot pressing phase for impeccable glass products.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this section gently elevates the glass temperature to about 55°C, preparing it perfectly for the subsequent roller pressure section.
4.3 Roller pressure part
Incorporating elements such as press rollers, lead screws, and frames, this part expertly molds the insulating glass into its optimal shape and functionality, enhancing product quality.
4.4 Transfer Part
The machine's transmission system utilizes an efficient chain drive mechanism powered by a reducer. With output speed adjustments via a frequency converter, it significantly reduces power consumption while ensuring smooth and stable glass transmission.
4.5 Electrical system: Equipped with a specialized electric control cabinet, the machine facilitates centralized control, ensuring safe and efficient operation.
5. Working environment
For optimal operation, the insulating glass hot press requires a dry, gas-free indoor space with a solid cement floor and temperatures ranging from 15ºC to 35ºC. It relies on a 380V, 50Hz power supply and an accessible water source.
6. Handling and storage
To preserve the insulating glass hot press's performance and accuracy, consider the following crucial guidelines during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are securely positioned within the packing box to prevent any damage from potential collisions.
6.1.2 During both transportation and storage, use lifting soft ropes, strictly follow lifting signs, and avoid collisions during road transit to maintain equipment integrity.
6.2 Storage
6.2.1 To maximize the lifespan and efficiency of your insulating glass hot press, store it in a well-ventilated, dry warehouse. It's crucial to keep it away from corrosive substances to prevent any potential damage. Should you need to store it outdoors, enforce strict rain and moisture-proofing measures to safeguard the equipment.
6.2.2 Sealing: Proper sealing is vital to prevent rusting from inadequate packaging within a three-month period. If storage extends beyond three months, reseal the equipment to ensure it remains in peak condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: When unpacking, gently transfer the insulating glass hot press and its packaging base to a safe, stable location. Employ appropriate transport tools to move the hot press to its designated site, ensuring it is precisely leveled for the best performance.
7.1.2 Grounding
Ensure maximum safety by correctly grounding the hollow glass hot pressing machine. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, verify that the resistance between the machine body and the main ground point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: Equip the machine with a 380V, 50Hz three-phase four-wire system to guarantee optimal operation.
7.2 Adjustment: Start by connecting all essential equipment, then meticulously level the machine to ensure seamless operation.
8. Use and operation
Before starting operations, conduct a comprehensive inspection to ensure all equipment functions correctly. Prior to shutdown, let the equipment idle for 2 minutes to monitor its technical performance, then safely switch off the power and halt activities.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to maintain smooth and efficient machine operation.
10. Common faults and troubleshooting methods
To empower users with the knowledge of potential issues in the horizontal thermal sealing machine, this section delves into common faults, their causes, and offers straightforward solutions (refer to Table 1). If faced with an unresolved fault using this guide, carry out an accurate diagnosis based on the specific situation and practical expertise, followed by a thorough check, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is impressively swift at just 15 days.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm, tailored to suit your specific needs.
Q: Is the operation complicated?
A: The operation is wonderfully simple and incredibly user-friendly.
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