High-Speed Glass Machinery for Double-Station Insulating Glass Production

• Customization: Available
• Certification: CE
• Control System: PLC Control
• Model NO.: 3060
• Customized: Customized
• Glass Thickness: 3-30mm
• Max Glass Size: 3000*6000
• Min Glass Size: 300*400
• Hollow Glass Thickness: <70mm
• Transport Package: Winding Film
• Specification: 41500*3200*4050
• Trademark: GH
• Origin: China
• Production Capacity: 20set /Month

Product Description

Specification

Paragraph 01 (Upper Part)

1. The board surface is masterfully crafted from high-density composite board, fortified with a waterproof structure on the sides, ensuring unmatched strength and durability.

2. Ingeniously designed universal backrest wheels facilitate the smooth handling of large glass panes on gantry and suction cranes, enhancing operational efficiency.

3. The wear-resistant transmission wheel, equipped with a spring mechanism, minimizes friction with glass surfaces, ensuring long-lasting durability. Its innovative stepped design safeguards the glass during installation.

4. A cutting-edge variable-frequency drive motor powers the system, offering remarkable stability and efficiency.

5. The system showcases intelligent features, automatically identifying LOW-E and coated glass. Equipped with an alarm system, it includes a stop photoelectric device, and precision measuring tools for glass thickness and size, with brushes and air knives adjusting automatically to glass thickness.

Paragraph 02 (Cleaning and Drying Section)

1. The entire cleaning section boasts robust thickened stainless steel boxes, designed for enduring performance.

2. Featuring 9 powerful motors, each independently driving 6 brushes, this setup ensures unparalleled stability and efficiency. Each brush is meticulously paired with a motor for optimal performance.

3. Equipped with three pairs of alternating soft and hard brushes, it expertly cleans single and double silver low-e glass, ensuring impeccable results.

4. Utilizing universal nozzles, the system achieves comprehensive, corner-free cleaning. Water heating is integrated to guarantee effective cleaning even in the coldest winters.

5. All components within the cleaning tank are crafted from stainless steel and aluminum, preventing rust and aging, while significantly enhancing durability.

6. The cleaning box's base features an innovative double-layer hollow design to avert water accumulation, thereby extending the lifespan of bearings.

7. Stainless steel connections between the spray pipe and inlet pipe in the cleaning tank ensure longevity and prevent aging.

8. Comprehensive sealing on all bearings in the cleaning section, including upper and lower oil seals with waterproof covers, prevents water and glass dust intrusion.

9. The drying section employs aluminum profile air knives, delivering uniform and dense air output, ensuring every glass surface is dried to perfection.

10. A state-of-the-art 22-kilowatt high-pressure silencing fan elevates efficiency while conserving energy. The sound-absorbing box minimizes noise pollution for a quieter operation.

11. Ingeniously, the air outlet automatically closes when glass is in the air knife position, preventing marks and enhancing glass quality.

12. Leveraging advanced thickness measurements from Paragraph 01, the system adjusts brushes and air knives to accommodate glass thicknesses from 3 to 30mm.

Paragraph 03

Paragraph 04

Paragraph 05

Paragraph 06

The plate pressing frame and surface undergo meticulous multi-step processing, ensuring unparalleled flatness and minimizing diagonal errors post-pressing.

2. Utilizing a servo motor, the plate pressing mechanism employs servo-synchronized pressing with a ball screw to ensure parallel surface pressing. This system caters to various insulating glass sizes, offering adjustable pressing torque and holding time, achieving precision and speed.

3. Our state-of-the-art photoelectric system ingeniously detects the dimensions of the glass, automatically adjusting the number of gas valves opened. This smart feature ensures both sides are efficiently sealed, maximizing gas conservation and significantly enhancing both utilization and filling efficiency.

Imagine a system where the glass inflation rate soars beyond 90%, with an impressive speed of just 3 to 5 seconds per square meter! This rapid efficiency is complemented by precision double-plate pressing, expertly managed by advanced servo motors, ensuring impeccable flatness and quality for every glass surface.

5. Our innovative double-plate pressing system boasts two fully operational workstations. Each operates independently, offering the flexibility to handle and press diverse glass types simultaneously, ensuring high productivity and versatility.

6. Experience unmatched efficiency with the synchronized movement of our double-plate pressing linkage. Capable of moving forward and backward in unison, it effortlessly accommodates large glass, fulfilling the stringent demands of super-large glass production.

Technical Specifications

(Custom configurations available upon request.)

Maximum glass size	3000*6000mm	Minimum glass size	300*400mm
The thickness of a single piece of glass	3-30mm	Thickness of insulating glass	< 70mm
Inflation speed	3-5 seconds /m²	Inflation rate	90%
Voltage	3P 380V 50HZ	Air pressure	0.6-0.8Mpa
Total power of the equipment	68kw	Dimensions	41500*3200*4050

Company Profile

Shandong Guanhui Hollow Glass Materials Co., Ltd

Why Choose Us?

Other Products

Cutting-edge technology that leads the industry

Years of rich experience ensuring reliability

A team that excels in innovation and service

Exceptional service that prioritizes your needs

precision cutting machine

high-efficiency washing machine

state-of-the-art coating machine

advanced gluing machine

FAQ

Q: What's the lead time for orders?
A: Our standard models are ready to ship within 15–30 days. Customized units, crafted to your specifications, have a lead time of 30–45 days.

Q: Do you provide after-sales service overseas?
A: Absolutely! We have strategically partnered service centers in key global regions to ensure exceptional support.

Q: Can I request a customized bucket size?
A: Certainly! We specialize in offering tailored attachments to meet your unique requirements.

Q: What documents do you provide for export?
A: We provide a comprehensive export package, including Commercial Invoice, Packing List, Bill of Lading, COC, and more.

Q: How do I place an order?
A: Simply reach out to us via email or phone for a detailed quote. Once satisfied, confirm your purchase with a Purchase Order (PO).