Embark on a seamless user experience by carefully perusing this manual before operating our Advanced Heating Aluminium Spacer Machine for Custom Glass Sizes. Should you encounter any queries beyond the scope of this documentation, do not hesitate to reach out for further assistance.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press is an integral component in the advanced processing of insulating glass. It serves the pivotal function of hot pressing insulating glass post the composite rubber strip processing phase, underpinning the quality and durability of the final product.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
Revolutionizing efficiency, the roller segment of our equipment features a screw design to enhance the yield of insulating glass. Coupled with a transmission system crafted from superior-grade rubber and steel, this machine offers robust performance, effortless operation, and straightforward maintenance.
4. Main Components
This meticulously engineered machine encompasses input, output, heating, and roller pressing sections along with additional transmission components, ensuring seamless operation.
4.1 Input and Output
This vital segment seamlessly links the glass from one processing stage to the next, facilitating an uninterrupted hot pressing process for optimal glass output.
4.2. Heating Part
Crafted from steel rollers and dual heating frames, this part meticulously elevates the glass surface to a precise 55°C, priming it for the roller pressure phase that follows.
4.3 Roller Pressure Part
Comprising a press roller, lead screw, and frame, this section is instrumental in shaping the insulating glass, ensuring it meets the highest standards of form and function.
4.4 Transfer Part
Employing a chain-driven system powered by a reducer, this part ensures precise control of the machine's speed via a frequency converter, significantly optimizing power use and maintaining seamless glass transfer.
4.5 Electrical System
Equipped with an autonomous electric control cabinet, the machine promotes centralized management and enhances safety through streamlined operations.
The insulating glass hot press is best situated on a dry, non-corrosive indoor cement floor kept between 15ºC-35ºC. Ensure access to 380V, 50Hz power and sufficient water supply to maintain optimal performance.
6. Handling and Storage
To maintain the exceptional performance and precision of the insulating glass hot press, adhere to the following guidelines during lifting and storage:
6.1 Matters to Be Noted During Transportation:
6.1.1 Ensure that the insulating glass hot press and all accompanying parts are securely fastened within their packaging to prevent damage from potential collisions.
6.1.2 During storage and transit, utilize soft ropes in accordance with designated lifting signs, and ensure collision-free transportation to safeguard the equipment.
6.2 Storage
6.2.1 To maintain its pristine condition, ensure the insulating glass hot press is stored in a well-ventilated, dry warehouse. It must be kept away from corrosive materials. If outdoor storage is unavoidable, protective measures against rain and moisture must be implemented to safeguard the equipment.
6.2.2 Sealing: It is essential to ensure that the equipment is adequately sealed to prevent rust from improper packaging within a three-month period. Beyond three months, re-sealing is required to maintain its integrity.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Carefully unpack the container and relocate the insulating glass hot press along with its packaging base to a secure area. Utilize appropriate transport tools to position the hot press precisely, ensuring it is leveled and stable.
7.1.2 Grounding
To guarantee safety, the hollow glass hot press machine must be grounded. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. The grounding resistance between the machine and the main grounding point should not exceed 0.1 ohms.
7.1.3 Connecting the Power Supply: The equipment requires a 380V, 50Hz three-phase four-wire power system for optimal performance.
7.2 Adjustment: Begin by connecting the equipment, followed by leveling the entire machine to achieve an even setup.
8. Use and operation
Before engaging the machine, verify that it is functioning normally. Prior to shutting down, allow the equipment to operate for 2 minutes without a load to assess its technical condition, then proceed to turn off the power safely.
9. Maintenance and maintenance
Ensure the drive shaft is lubricated regularly to maintain optimal performance and reduce wear.
10. Common faults and troubleshooting methods
To assist users in swiftly diagnosing common faults in the horizontal thermal sealing machine, we provide an analysis of typical issues and their remedies (refer to Table 1). If problems arise that extend beyond this guide, they should be assessed with practical knowledge and situational analysis to determine the root cause and appropriate solutions.
Q: How long is the delivery time?
A: Our efficient processes ensure a swift delivery time of just 15 days.
Q: How wide is it?
A: The product is available in widths of 1200mm, 1600mm, and 1800mm to suit your varied needs.
Q: Is the operation complicated?
A: Operating this machine is as simple as pie, ensuring ease and efficiency for all users.
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