It's imperative to thoroughly peruse this detailed manual before initiating any operation. Should you have any questions or need further clarification beyond what's covered here, we are more than happy to assist you. Do not hesitate to contact us for any further inquiries.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press is an essential innovation in the meticulous process of insulating glass deep processing. It excels in the accurate hot pressing of insulating glass, particularly following the composite rubber strip processing stage.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
The roller section is engineered with an advanced screw structure, greatly enhancing the yield of insulating glass. With the combination of premium rubber and sturdy steel pipe, the transmission component promises reliable performance and ease in both operation and maintenance.
4. Main Components
The machine consists of several key components: input, output, heating, roller pressing, transmission, among others, ensuring seamless functionality.
4.1 Input and Output
This part is crucial for efficiently linking glass from one stage to another, ensuring uninterrupted transfer during the glass hot pressing process.
4.2. Heating Part
Utilizing steel rollers and upper and lower heating frames, this section gently heats the glass to around 55°C, perfectly preparing it for the subsequent roller pressure stage.
4.3 Roller Pressure Part
With its press rollers, lead screws, and frames, this section meticulously molds the insulating glass upon entry, guaranteeing superior form and functionality.
4.4 Transfer Part
The transmission system of the machine uses a chain drive mechanism powered by a reducer. Adjustments to output speed through a frequency converter significantly reduce power consumption while maintaining steady and smooth glass transmission.
4.5 Electrical System: Featuring a specialized electric control cabinet, this system ensures centralized control and secure, efficient operations.
5. Working Environment
The ideal setting for the insulating glass hot press is a dry, gas-free indoor area with a solid cement floor, kept at temperatures ranging from 15ºC to 35ºC. It requires a 380V, 50Hz power supply and access to a water source.
6. Handling and Storage
To preserve the performance and precision of the insulating glass hot press, consider these critical factors during handling and storage:
6.1 Important Considerations During Transportation:
6.1.1 Securely fasten the certified insulating glass hot press and its accessories within the packaging to safeguard against damage from any collisions.
6.1.2 Use lifting soft ropes during transportation and storage, following lifting indicators closely, and ensure to avoid collisions during road transit.
6.2 Storage
6.2.1 To ensure the unparalleled longevity and peak efficiency of the insulating glass hot press, it is imperative to store this sophisticated equipment in a well-ventilated and dry warehouse. Absolutely avoid any proximity to corrosive substances that could compromise its integrity. Should storage in an open area become unavoidable, implement rigorous rain and moisture-proof measures to shield this valuable asset from potential harm.
6.2.2 Sealing: Properly sealing the equipment is of utmost importance to thwart any risk of rusting due to subpar packaging within the first three months. If storage extends beyond three months, it is crucial to reseal the equipment to preserve its optimal condition and prolong its operational lifespan.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, handle with care and meticulously transfer the insulating glass hot press and its packaging base to a secure, stable position. Employ suitable transport tools to transition the hot press to its intended location, ensuring it is expertly leveled for optimal performance and efficiency.
7.1.2 Grounding
For unparalleled safety standards, it is essential to properly ground the hollow glass hot pressing machine. Employ a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Post grounding, ensure the resistance between the machine body and the main ground point is less than 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine is designed to operate with a 380V, 50Hz three-phase four-wire power supply system, ensuring optimal functionality and performance.
7.2 Adjustment: Carefully connect all necessary equipment and proceed to expertly level the entire machine. This meticulous adjustment is crucial to guarantee seamless operation and top-tier performance.
8. Use and operation
Before commencing operation, conduct a thorough inspection to confirm the equipment is in pristine working condition. Prior to shutdown, allow the machine to idle for 2 minutes, observing its technical status, then securely turn off the power to safely cease operation.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to maintain its smooth and efficient operation, ensuring the longevity and reliability of the machinery.
10. Common faults and troubleshooting methods
To empower users with comprehensive knowledge of potential faults in the horizontal thermal sealing machine, this section delves into common issues, their origins, and provides concise, effective solutions (refer to Table 1). If faced with an unresolved fault, adeptly diagnose the problem based on specific circumstances and practical expertise, followed by a thorough check, analysis, and implementation of a tailored solution.
Q: How long is the delivery time?
A: The delivery time is impressively swift at just 15 days.
Q: How wide is it?
A: Available in three versatile widths: 1200mm, 1600mm, and 1800mm, to perfectly suit your specific requirements.
Q: Is the operation complicated?
A: The operation is exceptionally simple and designed to be delightfully user-friendly.
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