We kindly urge you to thoroughly read this comprehensive manual before commencing any operations. Should you have any questions or require further clarification, please do not hesitate to contact us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) insulating glass hot press is an essential, state-of-the-art machine in the sophisticated domain of insulating glass deep processing. It is primarily designed for the precise hot pressing of insulating glass following the composite rubber strip processing stage.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section boasts an avant-garde screw design, greatly enhancing the production efficiency of insulating glass. Constructed with premium rubber and durable steel pipe, the transmission part guarantees reliable performance, ease of operation, and simple maintenance.
4. Main components
This machine is comprised of several crucial parts: input, output, heating, roller pressing, transmission, and more, all working in harmony to ensure seamless operations.
4.1 Input and Output
This section is dedicated to the seamless linkage of glass from one process phase to the next, ensuring smooth continuity during the hot pressing of glass.
4.2. Heating part
Consisting of steel rollers and upper and lower heating frames, this section gently elevates the glass temperature to approximately 55°C, allowing it to be directed smoothly to the roller pressure segment for further precision processing.
4.3 Roller pressure part
Equipped with elements like press rollers, lead screws, and frames, this segment expertly molds the insulating glass as it enters, ensuring impeccable form and enhanced functionality.
4.4 Transfer Part
Employing a chain drive mechanism powered by a reducer, the transmission system's output speed can be finely tuned via a frequency converter. This innovation significantly reduces the machine's total power consumption while maintaining stable and smooth glass transfer.
4.5 Electrical system: With a specialized electric control cabinet, the machine offers centralized monitoring and secure, efficient operations.
5. Working environment
For optimal performance, operate the insulating glass hot press in a dry, gas-free indoor setting with a stable, hard cement floor. Ideal temperature range is 15ºC to 35ºC, requiring a 380V, 50Hz power supply and a reliable water source.
6. Handling and storage
Preserving the insulating glass hot press's efficiency and accuracy necessitates careful consideration during its handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are securely anchored within the packaging to prevent any damage from movement or collision.
6.1.2 During transit and storage, use lifting soft ropes, strictly adhere to lifting signs, and avoid any collisions during transportation to safeguard the equipment.
6.2 Storage
6.2.1 To ensure the enduring reliability and peak efficiency of your insulating glass hot press, it is imperative to store it in a well-aired, dry warehouse. Under no circumstances should it be stored with corrosive substances, which could lead to irreversible damage. If outdoor storage is unavoidable, rigorous protective measures against rain and moisture must be implemented to preserve the equipment's integrity.
6.2.2 Sealing: Proper sealing of the equipment is vital to safeguard against rust, which can occur from inadequate packaging within a three-month period. For durations exceeding three months, resealing becomes essential to ensure the equipment remains in pristine condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, meticulously transfer the insulating glass hot press along with its packaging base to a secure and stable location. Employ appropriate transport tools for relocating the hot press to its designated position, ensuring it is precisely leveled for optimal operational performance.
7.1.2 Grounding
For unparalleled safety, the hollow glass hot pressing machine must be expertly grounded. Utilize a yellow and green double-stranded soft copper conductor with a 2.5 square mm cross-sectional area. After grounding, ensure the resistance between the machine body and the main ground point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: To achieve optimal performance, the machine necessitates a power supply of 380V, 50Hz in a three-phase four-wire system.
7.2 Adjustment: Start by interconnecting all requisite equipment, then proceed with precision leveling of the entire machine to guarantee seamless operation.
8. Use and operation
Before commencing operation, conduct a thorough inspection to confirm the equipment is operating normally. Prior to shutting down, allow the equipment to run idle for 2 minutes to evaluate its technical status, then safely deactivate the power and halt operation.
9. Maintenance and maintenance
Ensure regular lubrication of the drive shaft to maintain smooth and efficacious operation.
10. Common faults and troubleshooting methods
To empower users, this section delves into common faults of the horizontal thermal sealing machine, exploring their origins and offering succinct solutions (refer to Table 1). Should an unresolved fault arise, conduct a precise diagnosis informed by specific circumstances and expert insight, followed by a comprehensive check, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is remarkably swift at just 15 days.
Q: How wide is it?
A: It is available in versatile widths of 1200mm, 1600mm, and 1800mm to suit diverse needs.
Q: Is the operation complicated?
A: The operation is wonderfully straightforward and user-friendly.
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