We invite you to immerse yourself in this thorough and detailed manual before commencing any operations. Should you have questions or need further clarification on any aspect not covered within, please don't hesitate to contact us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential apparatus within the detailed realm of insulating glass deep processing. This equipment is specially designed for the meticulous hot pressing of insulating glass following the composite rubber strip processing stage, ensuring enhanced precision and quality.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The innovative roller section of this equipment employs a state-of-the-art screw structure, markedly increasing the efficiency and yield of insulating glass. Engineered with premium rubber and durable steel pipe, the transmission part guarantees reliable performance, ease of operation, and effortless maintenance for prolonged use.
4. Main components
The machine is meticulously crafted from several fundamental components, including input, output, heating, roller pressing, transmission, and additional key elements.
4.1 Input and Output
This critical segment is responsible for expertly linking glass across various processing stages, facilitating a smooth and seamless transition during the hot pressing procedure.
4.2. Heating part
Composed of robust steel rollers and strategically positioned upper and lower heating frames, this section gently heats the glass to an approximate temperature of 55°C, preparing it for precise processing in the roller pressure section.
4.3 Roller pressure part
Featuring expertly designed press rollers, lead screws, and frames, this section ensures the insulating glass is meticulously shaped once it enters, guaranteeing optimal form and flawless functionality.
4.4 Transfer Part
The machine's advanced transmission system integrates a chain drive mechanism powered by a reducer. Output speed modifications through a frequency converter drastically reduce overall power consumption while ensuring stable and seamless glass transmission.
4.5 Electrical system: Outfitted with a specialized electric control cabinet, the machine facilitates centralized command and secure operations, enhancing user convenience and safety.
5. Working environment
For optimal efficiency, the insulating glass hot press is ideally stationed in a dry, gas-free indoor environment with a hard cement floor. The ambient temperature should be maintained between 15ºC and 35ºC, with a reliable power supply of 380V, 50Hz, and access to a water source.
6. Handling and storage
Ensuring the enduring performance and precision of the insulating glass hot press necessitates careful attention to the following handling and storage guidelines:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fixed within the packing box to prevent damage from potential mutual collisions during transit.
6.1.2 During transportation and storage, employ lifting soft ropes, strictly adhering to the designated lifting signs, and ensure avoidance of collisions during road transit to protect the equipment.
6.2 Storage
6.2.1 To guarantee the enduring performance and efficiency of the insulating glass hot press, it must be stored within a spacious, well-ventilated, and dry warehouse. Under no circumstances should it be housed alongside corrosive substances, which may cause irreversible damage. If outdoor storage becomes unavoidable, implement rigorous and comprehensive rain and moisture-proofing measures to shield the equipment from potential harm.
6.2.2 Sealing: Proper sealing of the equipment is paramount to preventing rust due to insufficient packaging within a three-month period. If this duration is surpassed, it is imperative to reseal the equipment to ensure it remains in pristine, optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Once the container is unpacked, meticulously transfer the insulating glass hot press, along with its packaging base, to a secure and stable location. Employ appropriate transport tools to carefully move the hot press to its intended position, ensuring it is leveled accurately for peak performance.
7.1.2 Grounding
For paramount safety, ensure the hollow glass hot pressing machine is correctly grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Once grounded, the resistance between the machine body and the main ground point should not exceed 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine is designed to operate optimally with a 380V, 50Hz three-phase four-wire power supply system.
7.2 Adjustment: Begin by connecting all requisite equipment, then meticulously level the entire machine to ensure seamless and efficient operation.
8. Use and operation
Before embarking on operations, conduct a comprehensive inspection to verify the equipment's normal functioning. Prior to shutdown, allow the equipment to idle for a brief 2 minutes to observe its technical state, then safely power down and conclude operations.
9. Maintenance and maintenance
Regular application of lubrication to the drive shaft is essential to maintain smooth, efficient operation and longevity.
10. Common faults and troubleshooting methods
This section empowers users with insights into potential issues in the horizontal thermal sealing machine, analyzing common faults and their causes while offering clear solutions (as detailed in Table 1). Should an unresolved fault occur, use specific circumstances and practical expertise for accurate problem diagnosis, followed by a thorough check, analysis, and resolution implementation.
Q: How long is the delivery time?
A: The delivery time is an impressively swift 15 days.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm to perfectly match your requirements.
Q: Is the operation complicated?
A: The operation is effortlessly simple and designed to be user-friendly.
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