We warmly invite you to peruse this comprehensive manual with the utmost care before engaging in any operations. Should you have any questions or require further clarification beyond what is provided, please do not hesitate to contact us. Our team is here to ensure your experience is seamless and informed.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press emerges as an indispensable asset in the sophisticated realm of insulating glass deep processing. This equipment is expertly designed for the meticulous hot pressing of insulating glass, following the critical phase of composite rubber strip processing.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of our cutting-edge equipment incorporates an innovative screw structure, which remarkably amplifies the yield of insulating glass. With a construction of superior quality rubber and resilient steel pipe, the transmission part guarantees outstanding reliability, user-friendly operation, and easy maintenance.
4. Main components
This sophisticated machine comprises several essential parts: input, output, heating, roller pressing, transmission, and more. Each part works in harmony to deliver exceptional performance.
4.1 Input and Output
This vital component is responsible for seamlessly connecting glass from one process to another, ensuring smooth and efficient transfer during the hot pressing phase of glass production.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this segment gently elevates the glass temperature to approximately 55°C, smoothly transitioning it to the roller pressure section for further precision processing.
4.3 Roller pressure part
Boasting components such as press rollers, lead screws, and frames, this section adeptly sculpts the insulating glass as it enters, ensuring it achieves its perfect form and functionality.
4.4 Transfer Part
The transmission system of this machine employs a sophisticated chain drive mechanism, powered by a reducer. The frequency converter facilitates precise output speed adjustments, significantly reducing overall power consumption while ensuring stable and smooth glass transmission.
4.5 Electrical system: Outfitted with a specialized electric control cabinet, this machine offers centralized control and secure operation, enhancing both user safety and process efficiency.
5. Working environment
The ideal setting for the insulating glass hot press is a dry, gas-free indoor environment equipped with a hard cement floor, maintaining temperatures between a comfortable 15ºC and 35ºC. It necessitates a power supply of 380V, 50Hz, along with a reliable water source for optimal operation.
6. Handling and storage
To preserve the exceptional performance and precision of the insulating glass hot press, attention to the following handling and storage details is essential:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are securely anchored within the packing box to prevent damage due to mutual collisions.
6.1.2 During transportation and storage, use lifting soft ropes, and adhere strictly to lifting signs to avoid collisions during road transit.
6.2 Storage
6.2.1 To guarantee the enduring performance and unparalleled efficiency of the insulating glass hot press, it is imperative to store it in a warehouse that is both well-ventilated and dry. Meticulously avoid storing it near any corrosive substances to avert potential damage. Should it be necessary to store the equipment in an open area, implement robust rain and moisture-proof measures to safeguard against adverse conditions.
6.2.2 Sealing: Proper sealing of the equipment is of utmost importance to prevent rusting due to insufficient packaging within a three-month period. Should the storage exceed three months, a re-sealing procedure is essential to preserve the equipment's pristine condition.
7. Installation and Commissioning
7.1 Installation
7.1.1 Unpacking: Upon carefully unpacking the container, it is essential to relocate the insulating glass hot press and its packaging base to a secure and stable position. Employ appropriate transport tools to maneuver the hot press to its designated location, ensuring it is perfectly leveled to achieve optimal performance.
7.1.2 Grounding
For paramount safety, it is crucial that the body of the hollow glass hot pressing machine is properly grounded. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, ensure the resistance between the body and the main ground point measures less than 0.1 ohms.
7.1.3 Connecting the Power Supply: For optimal operation, the machine requires a power supply of 380V, 50Hz in a three-phase four-wire system.
7.2 Adjustment: Initiate the adjustment process by connecting all necessary equipment, then proceed to meticulously level the entire machine to guarantee seamless operation.
8. Use and Operation
Before commencing operation, conduct a thorough inspection of the equipment to confirm it is functioning flawlessly. Prior to shutdown, allow the equipment to run idle for a period of 2 minutes to assess its technical status, then proceed to safely turn off the power and halt operation.
9. Maintenance and Maintenance
It is essential to regularly lubricate the drive shaft to ensure its smooth and efficient operation.
10. Common Faults and Troubleshooting Methods
This section is designed to equip users with the knowledge of potential faults in the horizontal thermal sealing machine. It provides an analysis of common issues, their origins, and concise solutions (refer to Table 1). In instances where a fault arises that is not resolved by this guide, it is crucial to accurately diagnose the problem based on specific circumstances and practical expertise, followed by a comprehensive check, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is an impressively swift 15 days.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm, perfectly tailored to suit your diverse needs.
Q: Is the operation complicated?
A: The operation is delightfully straightforward and user-friendly.
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