Automated CNC Glass Cutting Machine for Optimal Production Flow

Product Details
Customization: Available
Certification: CE
Cutting Method: Diamond Wheel Cutting
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  • Automated CNC Glass Cutting Machine for Optimal Production Flow
  • Automated CNC Glass Cutting Machine for Optimal Production Flow
  • Automated CNC Glass Cutting Machine for Optimal Production Flow
  • Automated CNC Glass Cutting Machine for Optimal Production Flow
  • Automated CNC Glass Cutting Machine for Optimal Production Flow
  • Automated CNC Glass Cutting Machine for Optimal Production Flow
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Basic Info.

Model NO.
6100x3300mm
Maximum Cutting Thickness
3-19mm
Power Supply
380V
Safety Features
Emergency Stop Button
Maximum Cutting Size
6100X3300mm
Glass Thickness
3-19mm
Accuracy of Linear Cutting
±0.20mm/M
Cutting Speed of Glass
0-200 M/Min
Straight Line Acceleration
3400mm/Ss
Compressed Air
0.55~0.7 MPa
Installed Power
Rated Power 12.6kw
Mesa Height
900±30mm
Weight
About10200kg
Transport Package
Wooden Box
Specification
6100x3300mm
Trademark
Golden— GH
Origin
China
Production Capacity
50 Units/Month

Packaging & Delivery

Package Size
687.70cm * 410.00cm * 753.90cm
Package Gross Weight
10200.000kg

Product Description


The intelligent glass cutting assembly line consists of three major systems:the loading table, cutting table, and breaking table. The glass cutting process isautomated and can quickly and accurately perform picking, cutting, and air floating table breaking. Optional functions include automatic labeling, Low-e film removal, laser marking, etc. Suitable for straight and irregular cutting of flat glass in construction, decoration, home appliances, mirror splicing, handicrafts, and other fields.
The workflow is as follows: The loading machine adopts mechanical flipping, and the glass raw sheets to be processed are removed from the material rack through vacuum suction cups and dropped onto the loading platform. Transport the glass to the cutting platform through the rollers on the loading platform and the conveyor belt on the glass cutting platform. The tool box on the crossbeam of the cutting machine is driven by a servo motor to move the tool at high speed in the X and Y directions. The Z-axis motor rotates to control the tool's tangent trajectory, and at the same time, analog signals are used to control the tool pressure and depth. The four axes move simultaneously for cutting. After the cutting is completed, the glass is transported to the air floating breaking table for breaking by the air floating formed by the conveyor belt on the cutting table and the breaking table.
Automated CNC Glass Cutting Machine for Optimal Production Flow
Automated CNC Glass Cutting Machine for Optimal Production Flow
Automated CNC Glass Cutting Machine for Optimal Production Flow

Loading machine
Automated CNC Glass Cutting Machine for Optimal Production Flow
The loading machine is mainly used for automatic glass picking, safely separating the glass raw sheets on the glass frame, transforming them from vertical to horizontal, and transferring them towards the cutting table.
The workflow is as follows: place the glass in the designated position, give the pick-up signal, the upper arm flips upwards through the flipping mechanism, and the whole machine starts to move forward. When the sensing device on the lower arm contacts the glass, the whole machine stops moving; The vacuum pump starts suction work, and after suction, the suction cup
arm lifts, the walking motor retracts, and the flipping arm flips down to level the glass. The suction cup blows air and the glass falls onto the conveyor wheel; Horizontal transmission positioning, wait for the cutting machine to start conveying signals before conveying to the cutting table. The entire homework process is controlled by PLC.
Equipment composition organization:
It mainly consists of eight parts: frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and electrical control system.

Functional description:
1.Alarm device: There is a reliable vacuum detection device that can automatically alarm and display abnormal situations. It
can be controlled when abnormalities occur to ensure that an alarm is triggered in case of vacuum abnormalities and that the glass is in a vacuum pumping state; Ensure that the vacuum suction cup is in a vacuum state when there is glass during emergency parking to avoid glass damage caused by abnormal shutdown;
2.Operation mode:The device has two functions to choose from: automatic mode and manual mode, which are convenient and intuitive to operate;
3.Operation interface: adopting LCD touch screen display interface, easy and fast operation;
4.
Flip angle: adjustable from 95 to 98 degrees. Can meet various angles of glass frame mounting.
5.
Sensing device: It adopts non-contact detection enhanced proximity switch to avoid wear of detection components and
This product showcases an impressive longevity, designed with spark-free and noise-free contacts that mitigate electromagnetic interference and ensure stable operation. Robust and resilient, it boasts excellent waterproof, shockproof, and corrosion-resistant attributes, making it perfectly suited for demanding industrial environments. Its installation is flexible, and its performance remains consistently stable. Serving as a precise sensing device, it excels in accuracy and reliability.
6.Anti-strip Feature: A Our cutting-edge lifting device is ingeniously engineered to prevent the detrimental glass scratches and strip defects that can occur during lifting actions.
7.
Parameter configuration: With digital precision, the loading sequence and workstation piece count can be effortlessly automated. Seamlessly connectable to the cutting machine, enabling a fully automatic workflow. The equipment performs autonomous movement and piece collection, ensuring seamless and continuous loading, eliminating redundant operations, and enhancing efficiency and ease of use.

Technical Specifications:
Project
Description
Main
parameter
Maximum size for automatic loading
6100mmx3300mm
Minimum size for automatic loading
1830mmx2440mm
Glass frame height
180mm-240mm
Thickness of upper glass
3-19mm
Suction depth
≤700mm;(Please remark for special requirement)
Conveyor speed
26m/min
X-axis walking speed
30m/min
Y-axis walking speed
10m/min
On chip cycle
On average, 1 minute and 20 seconds
Vacuum pressure
-70~-90 kPa
Number of flipping arms (double flipping)
12
Number of single arm suction cups
4
compressed air
0.55~0.7 MPa
Power requirements
3P/45HZ/380V (if customer site)
installed power
Rated power 27kw
External dimensions (double flip double station)
12700mmx3260mm
Equipment weight
5180kg

Cutting Machine Overview:
Equipment Introduction:
This state-of-the-art cutting machine operates by transporting cut glass from theconveyor belt to the worktable. It utilizes a sophisticated photoelectric scanning system to automatically log the glass's position. The cutting head, equipped with a high-precision diamond wheel, is programmed to traverse the X and Y axes, ensuring precise substrate cutting. The CNC motion controller governs the control section, while advanced servo motors power the drive section, offering superior performance. 1. Our fully automated cutting machine
integrates industry-leading servo direct drive technology, paired with a premium linear guide rail, ensuring stability, reliability, and an extended service life. performance, and long service life.
2.Crafted from industrial-grade aluminum, the cutting beam is an integrated marvel, extruded by a large-scale extruder and subjected to aging treatment for enhanced strength. Precision machining by a large gantry center elevates the equipment's accuracy to new heights.
3.The dual-drive cutting bridge system boasts high diagonal precision and easy adjustment capabilities. Accurate diagonals form the bedrock for efficient edge grinding and subsequent processing sequences.
4.Exceptional cutting precision and superior edge finishing significantly reduce grinding wheel wear during the edge grinding process, leading to substantial cost savings.
5.Comprehensive alarm system, featuring self-diagnostics to actively monitor operational status and swiftly resolve issues.
6.The innovative one-touch reset function completes all preparatory steps before automatic start-up with a single touch on the screen, tremendously boosting operational efficiency.
7.Our blade head comes with an advanced lower blade protection feature. Should the blade head descend beyond the glass or encounter a gap, the program will halt automatically, effectively safeguarding both the components and the glass.
8.Facilitating multiple cutting operations, Experience seamless precision with our diverse cutting modes: assembly line cutting mode, photoelectric positioning cutting mode, and direct cutting mode. Each mode can be effortlessly configured to suit your specific needs. These cutting modes can be easily customized via options. During your production process, you have the flexibility to switch between automatic cutting mode and idle operation mode at any moment, ensuring optimal efficiency.
Automated CNC Glass Cutting Machine for Optimal Production Flow
Structure of Our Equipment:
Our fully automatic cutting machine is engineered with a robust design, consisting of a chassis mechanism, crossbeam mechanism, worktable mechanism, blade mechanism, conveying mechanism, photoelectric scanning positioning mechanism, and a sophisticated electrical control system.

Overview of Standard Features:
Project Description
Standard features introduction
 
Cutting technology and automatic
oil supply
1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency
2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems .
3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
Optimization software and special- shaped libraries
1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats.
2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets
3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
Automatic edge positioning and intelligent special-shaped scanning
1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency.
2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
Automatic rail lubrication
1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication.
2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
Servo motor direct drive structure
1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts.
2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
Automatic voltage control
1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices
2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
Voltage detection
1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction

 
Automatic labeling
1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function )
2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
High performance LOW-E film removal device
1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) .
2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on .
3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
Laser marking
1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs.
2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.
Key Equipment Specifications:
Project Description
Main
paramete
Maximum cutting size
6100x3300mm
Glass thickness
3-19mm
Accuracy of linear cutting
±0.20mm/m
Cutting speed of glass
0-200 m/min
Glass conveying speed
0-26 m/min
Cutting bridge speed
0-200 m/min
Straight line acceleration
3400mm/ss
Compressed air
0.55~0.7 MPa
Installed power
Rated power 12.6kw
Mesa Height
900±30mm
External dimensions
6877x4100mm
Equipment weight
About3040kg

Innovative Air Floating Breaking Table
Get Acquainted with the Equipment:
Automated CNC Glass Cutting Machine for Optimal Production Flow
Our air floating breaking table features a breaking rod that assists in breaking glass pieces or allows manual breaking. A convenient foot switch controls the breaking rod's action, making this device user-friendly and maintenance-free.

Detailed Equipment Specifications:
Project Description
Parameters
Number of top poles
3 items
Table size
6325mmx3350mm
Mesa Height
Installation size 900mm ± 30mm
Broken glass thickness
3-19mm
Power
About 8kw
Equipment weight
About 1950kg
Automated CNC Glass Cutting Machine for Optimal Production Flow
Automated CNC Glass Cutting Machine for Optimal Production Flow

Introduction to Our Company:
Welcome to Shandong Guanhui Hollow Glass Materials Co., Ltd, your trusted partner in high-quality glass machinery including cutting machines, edging machines, washing machines, coating machines, and more. We also offer top-notch glass materials such as aluminum spacer bars, warm edge spacer bars, silicone sealants, molecular sieves, and spacer making machines like the Aluminium spacer making machine and PP warm edge spacer making machine.
With our state-of-the-art plant, advanced equipment, highly skilled technical team, and dedicated sales group, we are committed to being your top-quality supplier. If our products capture your interest, do not hesitate to reach out to us.
Showcase of Our Dedicated Staff:
Automated CNC Glass Cutting Machine for Optimal Production Flow
Automated CNC Glass Cutting Machine for Optimal Production Flow
Automated CNC Glass Cutting Machine for Optimal Production Flow

Automated CNC Glass Cutting Machine for Optimal Production Flow
Automated CNC Glass Cutting Machine for Optimal Production Flow
Automated CNC Glass Cutting Machine for Optimal Production Flow

Frequently Asked Questions:
Q: Are you the manufacturer?
A: Absolutely, we own a modern plant equipped with advanced machinery, supported by a proficient technical team and sales force.

Q: What guarantee do you offer?
A: We offer a comprehensive one-year warranty, inclusive of parts.
2. Gain access to free machine installation video tutorials, with an option for paid on-site installation.
3. Benefit from an additional 2 years of coverage on consumable parts.


Q: How long does delivery take?
A: We ensure delivery within 30 working days following the receipt of your deposit.

Q: What payment methods are accepted?
A: We accept any preferred payment method, including L/C, T/T, D/P, West-Union, and more.

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