Intelligent Glass Cutting Machine with Advanced CNC Technology

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

Introducing a cutting-edge intelligent glass cutting assembly line, meticulously designed to streamline your operation, featuring three pivotal systems:the loading table, cutting table, and breaking table. This state-of-the-art process ensuresprecision and speed, expertly automating the picking, cutting, and air floating mechanisms for breaking. Enhance your workflow with optional features like automatic labeling, Low-e film removal, and laser marking. This versatile machine excels in the straight and intricate cutting of flat glass, catering to sectors such as construction, decoration, home appliances, mirror splicing, and crafts.

Here's a seamless workflow: Through mechanical flipping, the loading machine adeptly retrieves glass raw sheets from the material rack with vacuum suction cups, gently placing them onto the platform. The glass is then smoothly guided to the cutting platform via rollers and a conveyor belt. The cutting machine's tool box, powered by a servo motor, maneuvers the tool with high velocity along the X and Y axes, while the Z-axis motor ensures precise control of the tool's trajectory. Coordinated analog signals finely tune the tool's pressure and depth. The synchronized movement of four axes guarantees impeccable cutting. Post-cutting, the glass transitions to the air floating breaking table, where it's expertly separated using air floating mechanisms integrated into the conveyor belt system of both the cutting and breaking tables.

Loading machine

The loading machine is a master of efficiency, facilitating automatic glass picking with safety as a priority. It deftly separates raw sheets from the glass frame, shifting them from vertical to horizontal orientation and smoothly transfers them to the cutting table.

The precise workflow unfolds as follows: Begin by placing the glass in the specified position, initiating the pick-up signal. The upper arm elegantly flips upwards via the flipping mechanism, propelling the entire machine forward. The moment the sensing device on the lower arm contacts the glass, operations pause; the vacuum pump commences its suction prowess. Once suction is secure, the suction cup

arm gracefully lifts, the walking motor retracts, and the flipping arm repositions down to align the glass level. The suction cup releases air, allowing the glass to settle onto the conveyor wheel. With meticulous horizontal positioning, the glass awaits the cutting machine's cue before proceeding to the cutting table. The entire process is expertly governed by PLC for seamless control.

Equipment composition organization:

This sophisticated system incorporates eight fundamental components: the frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, an advanced conveying mechanism, as well as a robust vacuum and pneumatic control system, alongside a comprehensive electrical control system.

Functional description:
1.Alarm device: With a reliable vacuum detection device, the system ensures real-time alerts for any abnormalities, providing immediate automated alarms and displays to safeguard operations.

It expertly manages anomalies, triggering alarms upon vacuum irregularities, maintaining glass security during emergency stops to prevent damage from unexpected shutdowns.

2.Operation mode:Two versatile operation modes—automatic and manual—provide ease and intuitive control; designed for user-friendly, seamless operation.

3.Operation interface: Featuring a cutting-edge LCD touch screen interface, offering swift and effortless operation.
4.Flip angle: Expertly adjustable from 95 to 98 degrees, accommodating diverse glass frame mounting angles with precision.
5.Sensing device: Harnesses a non-contact detection enhanced proximity switch, effectively averting wear on detection components and

has a long service life. The contacts are spark-free and noise-free, effectively reducing electromagnetic interference and running stably. It has good waterproof, shockproof and corrosion-resistant properties and can adapt to industrial environments. It is flexible to install and has stable performance. It is a sensing device for precision detection.

6.Anti strip: A unique lifting device that prevents glass scratches and strip defects caused by lifting actions.
7.Parameter settings: The loading sequence and number of pieces per workstation can be digitally and automatically set, and can be connected to the cutting machine for fully automatic operation. The equipment will automatically move and pick up pieces, achieving uninterrupted and continuous loading without repeated operations, making it more convenient and efficient.

Equipment parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting machine

Equipment Introduction:
The working principle of the cutting machine is to transport the cut glass from theconveyor belt to the worktable, and automatically record the position of the glass through the photoelectric scanning system. Then, the cutting head with diamond wheel on the tool box is controlled by the program to move along the X and Y directions respectively, cutting the substrate. The control part of the machine adopts a CNC motion controller, and the drive part applies advanced servo motors.
1.fully automatic cutting machine adopts industry-leading servo direct drive structure, combined with high-quality linear guide rail, stable and reliable performance, and long service life.

2.The cutting beam adopts industrial aluminum integrated beam, which is extruded by a large extruder and then subjected to aging treatment to increase strength. After being processed by a large gantry machining center, the accuracy of the equipment is greatly improved.

3.The cutting bridge adopts a dual drive system, with high diagonal accuracy and easy adjustment. Accurate diagonals are the foundation for smooth edge grinding and processing in the subsequent sequence.

4.High cutting accuracy and good edge breaking effect can greatly save the consumption of grinding wheels in the edge grinding process and reduce production costs.

5.Complete alarm information, self diagnostic function to monitor work status, and quickly solve problems.

6.The device has a one click reset function, which can complete all the preparation work before automatic startup with just one touch of the touch screen, greatly improving work efficiency.
7.The blade head is equipped with a lower blade protection function. If the blade head falls outside the glass or at a gap in the glass, the program will automatically stop, effectively preventing damage to parts and glass.
8.Multiple cutting operation Our versatile Intelligent Glass Cutting Machine with Advanced CNC Technology features multiple precision cutting modes such as the assembly line cutting mode, the photoelectric positioning cutting mode, and the direct cutting mode. These modes can be easily customized through user-friendly options. Experience seamless processing as you switch effortlessly between modes during operation, allowing both automatic cutting mode and idle operation mode to be engaged at your convenience.

Comprehensive Equipment Composition:

Our state-of-the-art fully automatic cutting machine is meticulously crafted and consists of a robust chassis mechanism, a precision-engineered crossbeam mechanism, a durable worktable mechanism, a high-performance blade mechanism, an efficient conveying mechanism, an advanced photoelectric scanning positioning mechanism, and a sophisticated electrical control system.

Introduction to Standard Features:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

Detailed Equipment Parameters:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

Air Floating Breaking Table - A Game Changer in Glass Cutting

In-Depth Equipment Introduction:

Our air floating breaking table incorporates an innovative breaking rod that assists in breaking glass pieces effortlessly, or you can choose to break pieces manually with ease. Operating the breaking rod is as simple as using a foot switch, offering a seamless and maintenance-free experience.

Complete Equipment Parameter Overview:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

Introducing Shandong Guanhui Hollow Glass Materials Co., Ltd:

At Shandong Guanhui Hollow Glass Materials Co., Ltd, we specialize in the production of high-quality glass machinery including cutting machines, edging machines, washing machines, coating machines, gluing machines, and more. Our extensive range of glass materials features aluminum spacer bars, warm edge spacer bars, silicone sealants, molecular sieves, among others. We also offer cutting-edge spacer making machines like the Aluminum spacer making machine and the PP warm edge spacer making machine.
With our own manufacturing plant, state-of-the-art equipment, skilled technical team, and dedicated sales team, we stand as your trusted provider. If our products intrigue you, don't hesitate to reach out to us for more information.

Showcasing Our Dedicated Staff:

Frequently Asked Questions (FAQ):
Q: Are you a manufacturer?
A: Absolutely, we operate our own manufacturing plant, equipped with cutting-edge machinery, a talented technical team, and a committed sales team.

Q: What is included in your guarantee?
A: Our commitment includes a comprehensive one-year warranty covering all parts,
plus a complimentary machine installation video. For an added service, you can opt for professional installation.
Furthermore, we provide an additional two years of coverage on consumable parts to ensure uninterrupted operation.

Q: How long is the expected delivery time?
A: Our standard delivery timeframe is within 30 working days following the receipt of your deposit.

Q: What payment methods do you accept?
A: We offer a variety of payment options to suit your needs, including L/C, T/T, D/P, West Union, and more.