We kindly urge you to meticulously review this comprehensive manual before commencing any operations. Should there be any questions or clarifications that remain unresolved, please do not hesitate to contact us for further assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is a cornerstone in the sophisticated realm of insulating glass deep processing. It serves primarily in the exacting hot pressing of insulating glass, following the intricate phase of composite rubber strip processing.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section boasts an advanced screw structure, remarkably enhancing the production yield of insulating glass. Constructed with top-tier rubber and durable steel pipe, the transmission part guarantees reliable performance, user-friendly operation, and easy maintenance.
4. Main components
The machine comprises several vital components: input, output, heating, roller pressing, transmission, and more.
4.1 Input and Output
This segment is chiefly responsible for the seamless transition of glass between processes, ensuring smooth transfer during the hot pressing of glass.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this section gently heats the glass to about 55°C before guiding it gracefully to the roller pressure section for further processing.
4.3 Roller pressure part
Incorporating elements like press rollers, lead screws, and frames, this section proficiently shapes the insulating glass upon entry, ensuring prime form and function.
4.4 Transfer Part
The machine's transmission system utilizes a chain drive mechanism powered by a reducer. Output speed adjustments via a frequency converter critically reduce overall power consumption while ensuring stable and smooth glass transmission.
4.5 Electrical system: Equipped with a specialized electric control cabinet, the machine ensures centralized control and safe operations.
5. Working environment
For optimal performance, the insulating glass hot press should operate in a dry, gas-free indoor environment with a hard cement floor, maintained at temperatures between 15ºC and 35ºC. A power supply of 380V, 50Hz, and a water source are essential.
6. Handling and storage
To preserve the insulating glass hot press's precision and performance, consider the following critical aspects during its handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely anchored within the packing box, preventing any damage from mutual collisions.
6.1.2 During transportation and storage, employ lifting soft ropes, strictly adhere to lifting signs, and avoid any collisions during transit to ensure safe arrival.
6.2 Storage
6.2.1 To ensure the unparalleled longevity and peak efficiency of the insulating glass hot press, it is imperative that it be stored in a meticulously well-ventilated and desiccated warehouse environment. Under no circumstances should it be stored with corrosive substances that might compromise its condition. In cases where outdoor storage is unavoidable, employ comprehensive and rigorous rain and moisture-proof measures to safeguard the equipment.
6.2.2 Sealing: Ensuring the equipment is sealed flawlessly is absolutely vital to prevent rusting due to suboptimal packaging within a three-month timeframe. Should this period be exceeded, a meticulous resealing process is essential to preserve its pristine condition and optimal functionality.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unveiling the container, exercise utmost care in relocating the insulating glass hot press and its packaging base to a secure and stable area. Employ appropriate transport tools to convey the hot press to its designated operational site, and ensure precise leveling for optimal performance.
7.1.2 Grounding
To guarantee maximum safety, the hollow glass hot pressing machine must be meticulously grounded. Utilize a superior yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Post grounding, the electrical resistance between the machine body and the main ground point should register less than 0.1 ohms to ensure safety and efficiency.
7.1.3 Connecting the Power Supply: For optimal operation, the machine demands a precise power supply of 380V, 50Hz configured in a three-phase four-wire system.
7.2 Adjustment: Initiate by connecting all essential equipment, following which, diligently level the entire machine to guarantee seamless and efficient operation.
8. Use and operation
Before commencing operation, conduct a thorough inspection of the equipment to affirm its operational integrity. Prior to shutdown, allow the equipment to idle for 2 minutes to monitor its technical status, then proceed with a safe power down to cease operation securely.
9. Maintenance and maintenance
Regular lubrication of the drive shaft is crucial to ensure the smooth and efficient operation of the machinery, thus maintaining its performance and extending its lifespan.
10. Common faults and troubleshooting methods
To empower users with a comprehensive understanding of potential malfunctions in the horizontal thermal sealing machine, this section delves into the analysis of common issues and their origins, offering succinct solutions (refer to Table 1). In the event of encountering a fault not covered by this guide, it is advised to precisely diagnose the issue based on specific circumstances and practical expertise, followed by a detailed check, thorough analysis, and implementation of the solution.
Q: How long is the delivery time?
A: Our delivery time is impressively swift, ensuring your order reaches you in just 15 days.
Q: How wide is it?
A: The product is available in versatile widths of 1200mm, 1600mm, and 1800mm, designed to perfectly suit your diverse needs.
Q: Is the operation complicated?
A: The operation is designed to be delightfully simple and user-friendly, ensuring ease of use and a seamless user experience.
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